How to Fix a Frayed MacBook AC Adapter Wire

Over time the wire coating on your MacBook Power Adapter may wear out exposing wires and posing electrical risks. This guide offers a simple solution using easy to find tools to extend the life of your MacBook Power Adapter. By covering the exposed wires with heat shrink then you not only protect the power adapter but also ensure your safety while continuing to use it to charge your MacBook.

Table of Contents

What You Need

Parts

  • Moisture-Seal Heat Shrink Tubing (2:1 Shrink Ratio 0.38″ (10mm)) Available on McMaster Carr
  • Vinyl electrical tape

Tools

  • Heat Gun (Alternatively you can use a lighter)
  • Scissors

Step-by-Step Guide

Step 1: Identify the Damage

  1. Locate the damaged or exposed area on the MacBook Power Adapter wire.
  2. Move the cable organizer clip away from the damaged area.
How to Fix a Frayed MacBook AC Adapter Wire

Step 2: Measure and Cut Heat Shrink

  1. Measure the length needed to cover all damage.
  2. Cut the heat shrink to the appropriate length with scissors.
How to Fix a Frayed MacBook AC Adapter Wire

Step 3: Apply Heat Shrink

  1. Slide the heat shrink over the wire covering the damaged area.
  2. Ensure it extends beyond the damaged wire length.
How to Fix a Frayed MacBook AC Adapter Wire

Step 4: Heat Shrink Application

  1. Use a heat gun or lighter to apply heat until the shrink is tight on the wire.
  2. Keep the heat gun moving to avoid overheating.
How to Fix a Frayed MacBook AC Adapter Wire

Step 5: Add an Additional Layer

  1. For MacBook Power Adapter Wire’s Diameter, add an extra layer using electric tape.
  2. Ensure a proper hold before shrinking.
How to Fix a Frayed MacBook AC Adapter Wire

Step 6: Final Checks

  1. After cooling flex the wire in different directions to confirm proper attachment.
How to Fix a Frayed MacBook AC Adapter Wire

Conclusion

Repairing a frayed MacBook Power Adapter Wire is a cost effective solution, saving you from spending on a new adapter. This straightforward guide can be adapted for similar wire coating issues in different power adapters. By following all steps you not only extend the life of your MacBook Power Adapter but also contribute to a safer charging experience.

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